Additive manufacturing and testing of a soft magnetic rotor for a switched reluctance motor

Gargalis, Leonidas and Madonna, Vincenzo and Giangrande, Paolo and Rocca, Roberto and Hardy, Mark and Ashcroft, Ian and Galea, Michael and Hague, Richard (2020) Additive manufacturing and testing of a soft magnetic rotor for a switched reluctance motor. IEEE Access, 8 . pp. 206982-206991. ISSN 2169-3536

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Abstract

Additive manufacturing is acknowledged as a key enabling technology, although its adoption is still constrained to niche applications. A promising area for this technology is the production of electrical machines (EMs) and/or their main components (e.g. magnetic cores, windings, heat exchangers, etc.) due to the potential of creating lightweight, highly efficient rotating motors, suitable for applications requiring a low moment of inertia. This work investigates the readiness of metal additive manufacturing, specifically Laser Powder Bed Fusion (LPBF), applied to the field of EMs to bridge the gaps of how to use this technological approach in this field. A soft magnetic material featuring high silicon content (Fe-5.0%w.t.Si) has been developed for LPBF and a rotor has been 3D-printed for a switched reluctance machine. The printed rotor was assembled into a conventionally laminated stator and the performance of the whole machine was evaluated. Its performance was compared against an identical machine equipped with a laminated rotor of the same dimensions made of conventional non-oriented silicon steel. A comparative study was carried out through both finite element simulations and experimental tests. The efficiency of the two machines was assessed together with the principal electrical and mechanical quantities under several operating conditions.

Item Type: Article
Keywords: Additive manufacturing; laser powder bed fusion; soft magnetic material; silicon steel; switched reluctance machine; 3D printed rotor; finite element simulation; AC electric drives.
Schools/Departments: University of Nottingham Ningbo China > Faculty of Science and Engineering
Identification Number: https://doi.org/10.1109/ACCESS.2020.3037190
Depositing User: Yu, Tiffany
Date Deposited: 31 Dec 2020 06:01
Last Modified: 31 Dec 2020 06:01
URI: http://eprints.nottingham.ac.uk/id/eprint/64183

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